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PGF/YDL Can Filler And Seamer
Capacity:		max 72.000 bph
BRIEF INTRODUCTION
The short tube filler or volumetric can filler in hygienic design is used to fill beer or carbonated soft drinks in aluminum cans. The filler is blocked with a seamer and is driven by frequency-controlled motors. The cans are supplied to the filler in handling parts, designed for quick changeover and made from high wear resistant plastic material. Both cold fill and warm fill up to 15°C is possible. The fill height is either controlled by vent tubes or volumetric control to ensure high fill level accuracy. All parameters can be easily adjusted on the HMI. The filer is equipped with oxygen measurement and fully automatic CIP and COP process. All parts of the filler are designed for easy cleaning and sterilization.
OPERATION SAFTY
1.Protection doors surrounding the machine, alternative by filling room.
2.Auto stop at all doors and windows.
MACHINE BENEFITS
1.Hygienic design with automated CIP and COP.
2.Circular type ring bowl in sanitary design without dead spaces.
3.Motorized height adjustment of filler bowl to adapt the filler to different SKUs.
4.Automatic filling speed control according to infeed/discharge product flow. The infeed is automatically stopped if the flow of empty cans is interrupted. Filling speed and can counter are displayed on the HMI.
5.Reliable plastic infeed star wheels for quick change over and fast release.
6.Coupling joint connection between filler and the seamer to ensure synchronization.
7.Dissolved oxygen measurement and control.
8.Hygienic central supply pipe to avoid cross contamination between product (CO2/CIP) and operation gas, no fluid or gas accumulation for easy cleaning.
9.Stable operation, filling volume is pre-set at the HMI for high filling accuracy. Minimized product loss.
10.Microbiological safe guiding parts with self-contained star wheels, open guiding curves and streamline support parts to eliminate dead spaces，ensuring complete cleaning and sterilization of all outside surfaces.
11.Glass observation window in product supply pipe.
12.Auto CIP dummy cups as option.
13.Microbiological safe guiding parts with self-contained star wheels, open guiding curves and streamline support parts to eliminate dead spaces to ensure complete cleaning and sterilization of all outside surfaces.
14.Glass observation window in product supply pipe.
15.Auto CIP dummy cups as option.
SUSTAINABILITY
1.80% reduction in water consumption. Additional water saving with water blow off and collection at the machine discharge.
2.40% reduction of steam consumption with insulated piping and housing. Independent hot water tank with a single PHE.
3.Optimized pump module selection in class IE3 or above with power saving motors as option.
4. Machine structure in stainless steel and spraying nozzles in clip on design for minimized maintenance.
PRODUCTION CAPACITY
Ringbowl diameter	Number of valves	Capacity per hour
1,600	32	6.000 to 15.000
2,000	40 or 50	15.000 to 36.000
2,400	60	27.000 to 40.000
2,166	76	32.000 to 50.000
2,622	92	43.000 to 60.000
3,078	108	51.000 to 72.000
3,648	128	60.000 to 90.000
4,104	144	90.000 to 120.000
FILLING PHASES

FILLING TECHNOLOGY
1.PGF: Mechanical filler with vent tubes and cam control.
2.YDL: Volumetric filler with measuring cylinder for filling volume control with deviation within ±1ml.

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Aluminum Can Filling Machine SHTGF60-8
SHTGF60-8 beer beverage can filling and capping machine is a new type of beer or gas beverage filling machine produced by the company based on German company technology. The machine adopts 60 filling valves and 8 models. The capping head is suitable for filling and sealing various types of cans (two-piece cans, three-piece cans). The maximum production capacity can reach 40,000 cans/hour under high-speed operation, and its technical parameters are at a good level among domestic similar products. Can be compared with imported equipment.
Main parameter:
Items	Description	Techinical Spcitication
Capacity	600 cans/minute	300ml
	500 cans/minute	600ml
Machine efficciency	≥100
Cans types changing time	about 30 minutes
Cans in/out direction	360°
Filling valve	60
Filling temperature	2-4°C
C02 content	5g/L
Filling pressure(CO2)	0.15-0.3Mpa


Filler Characteristic SHTGF60-8 :
Filling method	Isobar filling
Filling valve diameter	Ф2760
Pitch of filing valve	117mm
Height of can transport	1150-1300mm
Filling pricision	±2.0mm
Beer loss	1.5%
Oxygen pickup	≤20ppb
Bearing brand	SKF dan QNS
Bag filter	Included(2 bags)	SS
Seam parts brand	Sealtech	Germany
Pneumatic Components	FESTO/SMC
Reducer	SEW
Lubrication system	Centralized lubricatio
Dimension (LxWxH)	3200X 3150 X 2450mm	Lincoln
Cans types	330ml、 500ml
Can height	85mm—168mm
Machine weight	7500 KG


Capper Characteristic SHTGF60-8:
Seaming head	8 heads	6000CPM Capacity
Cap size	Ф59.52±0.25
Can diameter	Ф66
Pitch of cap head	157mm
Material of cap roller	9Cr18Mov
Using time of cap roller	≥24000
Materral of cap head	9Cr18
Usingle time of capping head	≥80 million cans
Sealing loss	≤0.03%
Cap loss	≤0.03%
Bearing brand	SKF	Sweden
Seam parts brand	Sealtch	German
Pneumatic Components	FESTO/SMG
Cap storage	1500
Compressed loss	0.85Nm3h（0.4-0.5Mpa）
CO2 loss	23.5Nm3h（500CPM）


Electric :
Total power（KW）：11	Frequency converter：DANFOSS	Workingvoltage：AC 380v
Motor brand：SEW	HML：Siemens	Control electric box：ss
PLC:Simens:S7-200	Controlvoltage:DC 24v

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Canning Line SHTGF30-6
The company introduces SHTGF30-6 cans filling and capping machine developed by European advanced technology. It adopts 30 filling valves and 6 capping heads. It is suitable for cans containing gas or non-gas beverages and beer. It is very stable under high speed production. The maximum production capacity can reach 20,000 cans / hour. It is our flagship product and is very popular among users.
Main parameter:
Items	Description	Techinical Spcitication
Capacity	300 cans/minute	330ml
	270 cans/minute	500ml
Machine efficciency	≥100%
Cans types changing time	about 30 minutes
Cans in/out direction	360°
Filling valve	30
Filling temperature	2-4°C
C02 content	5g/L
Filling pressure(CO2)	0.15-0.3Mpa


Filler Characteristic SHTGF30-6 :
Filling method	Isobar filling
Filling valve diameter	Ф1560
Pitch of filing valve	163.36mm
Height of can transport	1150-1250mm
Oxygen pickup	≤20ppb
Bearing brand	SKF dan NSK
Seam parts brand	Sealtech
Pneumatic Components	FESTO/SMC
Reducer	Ting
Lubrication system	Centralized lubrication
Dimension (WxH)	2521X 2450
Cans types	330ml、 500ml
Can height	85mm—205mm
Machine weight	4400 KG


Capper Characteristic SHTGF30-6:
Seaming head	6 heads	6000CPM Capacity
Cap size	Ф59.52±0.25
Can diameter	Ф66
Pitch of cap head	157mm
Material of cap roller	9Cr18Mov
Using time of cap roller	≥200 million cans
Materral of cap head	9Cr18
Usingle time of capping head	≥50 million cans
Sealing loss	≤0.01%
Cap loss	≤0.03%
Bearing brand	SKF、NSK	Sweden
Seam parts brand	Sealtch	German
Pneumatic Components	FESTO
Cap storage	1500
Compressed loss	0.4Nm3h（0.4-0.5Mpa）
CO2 loss	5Nm3h（300CPM）/6Nm3h（400CPM）


Electric :
Total power（KW）：7.5	Frequency converter：Siemens	Workingvoltage：AC 380v
Motor brand：SEW	HML：Siemens	Control electric box：ss
PLC:Simens	Controlvoltage:DC 24v

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Can Filling Sealing Machine SHTGF20-4/10-2
At present, craft beer has become popular in the market. For this reason, we have developed the SHTGF20-4/10-2 can filling and capping machine, which is suitable for cans filling with gas or non-gas beverages and beer. It is a meticulously developed product for different tank types, which is a solid step for our company to expand the international market.
Main parameter:
Items	Description	Techinical Spcitication
Capacity	200cans/minute(20-4)/100cans/minute(10-2)	330ml
	180cans/minute(20-4)/80cans/minute(10-2)	500ml
Machine efficciency	≥100%
Cans types changing time	about 30 minutes
Cans in/out direction	360°
Filling valve	20pcs(20-4)/10pcs(10-2)
Filling temperature	2-4°C
C02 content	5g/L
Filling pressure(CO2)	0.15-0.4Mpa


Filler Characteristic SHTGF20-4/10-2 :
Filling method	Isobar filling
Filling valve diameter	Ф1000
Pitch of filing valve	163.36mm/326.72mm
Height of can transport	1250-1400mm
Filling pricision	±2.0mm
Beer loss	1.5%
Oxygen pickup	≤20ppb
Bearing brand	SKF dan NSK
Bag filter	Included(2 bags)	SS
Seam parts brand	Sealtech	Germany
Pneumatic Components	FESTO/SMC
Lubrication system	Centralized lubrication
Dimension (LxWxH)	1700X 1650 X 2350mm
Cans types	330ml、 500ml
Can height	85mm—168mm
Machine weight	3500 KG/3300KG


Capper Characteristic SHTGF20-4/10-2:
Seaming head	4 heads /2 heads	6000CPM Capacity
Cap size	Ф59.52±0.25
Can diameter	Ф66
Material of cap roller	9Cr18Mov
Using time of cap roller	≥100/50 million cans
Materral of cap head	9Cr18
Usingle time of capping head	≥40/20 million cans
Sealing loss	≤0.05%
Cap loss	≤0.03%
Bearing brand	SKF/NSK	Sweden
Seam parts brand	Sealtch	German
Pneumatic Components	FESTO/SMG
Cap storage	1500
Compressed loss	0.2Nm3h/0.1Nm3h（0.4-0.5Mpa）
CO2 loss	3Nm3h（200CPM）/2Nm3h（100CPM）


Electric :
Total power（KW）：2.2	Frequency converter：DANFOSS	Workingvoltage：AC 380v
Motor brand：Siemens/ABB	HML：Siemens	Control electric box：ss
PLC:Simens:S7-200	Controlvoltage:DC 24v

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Filler Characteristic SHTGF9-2
SHTGF9-2 beer beverage cans filling and capping machine is suitable for low-speed filling, providing high-quality filling equipment for small-scale, flexible production brewery. Yongchuang filling and capping machine has low oxygen content and high liquid level precision, providing customers with high quality and competitive price products. The quality service is the life cycle of the whole can production line, which is a good choice for major breweries.
Main parameter:
Items	Description	Techinical Spcitication
Capacity	100cans/minute	330ml
Machine efficciency	≥100%
Cans types changing time	about 30 minutes
Cans in/out direction	270°
Filling valve	9pcs
Filling temperature	2-4°C
C02 content	5g/L
Filling pressure(CO2)	0.15-0.3Mpa


Filler Characteristic SHTGF9-2 :
Filling method	Isobar filling
Filling valve diameter	Ф576mm
Pitch of filling valve	200.96mm
Height of can transport	1150-1300mm
Filling pricision	±2.0mm
Beer loss	1.5%
Oxygen pickup	≤40ppb
Bearing brand	SKF dan NSK
Bag filter	Included(2 bags)	SS
Seam parts brand	Sealtech	Germany
Pneumatic Components	FESTO/SMC
Lubrication system	Centralized lubrication
Dimension (LxWxH)	2855X1780 X 2235mm
Cans types	200- 1000ml
Can height	85mm—168mm
Machine weight	3200KG


Capper Characteristic SHTGF9-2:
Seaming head	2 heads	6000CPM Capacity
Cap size	202、206、209、211
Can diameter	Ф50-90
Pitch of cap head	157mm
Material of cap roller	9Cr18Mov
Using time of cap roller	≥100 million cans
Materral of cap head	9Cr18
Usingle time of capping head	≥40 million cans
Sealing loss	≤0.05%
Cap loss	≤0.03%
Bearing brand	SKF/NSK	Sweden
Seam parts brand	Sealtch	German
Pneumatic Components	FESTO/SMG
Cap storage	1500
Compressed loss	0.5Nm3h（0.4-0.5Mpa）
CO2 loss	11Nm3h（0.6-0.8MPa）


Electric :
Total power（KW）：3KW（380v 50Hz）	Frequency converter：DANFOSS	Workingvoltage：AC 380v
Motor brand：Siemens/ABB	HML：Siemens	Control electric box：ss
PLC:Simens:S7-200	Controlvoltage:DC 24v

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Full automatic can unloader
The automatic unloading machine is mainly suitable for automatic depalletizing of three-piece cans and two-piece aluminum cans. The enamel aluminum cans produced by the can factory are removed from the raft on each floor and automatically transported to other equipment in the filling production line instead of manual unloading to improve production efficiency. Essential equipment for manufacturers.
Mechanical structure and components
NO	Name	Note
1	Operating plateform	Optiongal
2	Feeding transport	Optiongal
3	Lifting plateform
4	Depalletizer
5	Cans push plates structure
6	Empry cans transport platform	Optiongal

Main parameters:
Items	Parameter	Note
Equipment form	Full automatic depalletizer	Lncluding paper tray
Machine efficciency	≥98%	330ml
Production capacity	200cans/minutes
Applicable can type	200/250/330/350/500/650ml/1L


Can unloading equipment specification :
Item	Parameter	NOTE
Foot adjustable range	Ok	±50mm
Length	1740
Width	1900
Height	4300
Material	SS、Carbon steel spray
Opertating platform	SS、Carbon steel spray
Empty cans transport	SS
Coneryor height	3400mm
Working height	2500mm
Pallet size	1420×1120
Pallet height	23 Floors
	15 Floors
Pallet in-out form	Using folkift
Weight	3500KG


Electric :
Item	Parameter	Note
Total power	5
Motor brand	Omate
PLC	Siemens/Mitsubishi
Control Voltage	DC 24v
Working Voltage	AC 380V

Specification

Paper separate detection	Can protection and position detection	Can positioning detection

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Pasteurizer SHWG/SJ

Sterilizing machine or warming machine (including gas) adopts chain net transmission, which has good strength, high temperature resistance, good water permeability, stable transportation and PU temperature control system to ensure high temperature precision and sensitive response.

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Pre-mixer SHHB

The mixer is a special product for gas-containing beverages. It adopts all-stainless steel structure, high mixing precision, sufficient CO2 dissolution, and the main part adopts imported equipment to ensure the stability of the whole machine.